Double Cone Blender

Application & Process

The Double Cone Blender is widely used for the homogeneous mixing of dry powders and granules in the pharmaceutical, nutraceutical, food, chemical, and cosmetic industries. Its unique double-cone design ensures gentle tumbling and uniform blending, making it suitable even for fragile, crystalline, or abrasive materials without product degradation.

In the pharmaceutical industry, the blender is ideal for mixing active ingredients with excipients to achieve precise formulation uniformity. In nutraceuticals and food processing, it ensures accurate blending of vitamins, proteins, spices, and nutritional supplements. The cosmetic and chemical industries use the blender for uniform mixing of powders such as talc, detergents, and specialty chemicals.

The machine operates at a low RPM, minimizing heat generation and maintaining the integrity of sensitive materials. With dust-free charging and discharging options like butterfly valves, vacuum powder transfer systems, and bin charging, the Double Cone Blender ensures cleanroom compliance and prevents cross-contamination.

Double Cone Blender

Engineered as per GMP and FDA compliance, the blender is constructed with SS316 stainless steel contact parts and SS304 non-contact parts, ensuring hygiene, durability, and ease of cleaning. Available in capacities from 5 kg R&D models up to 5000-liter production scale, it is designed to meet small-scale trials as well as bulk production requirements.

ModelGrpss CapacityWorking Capacity LitersDischarge Heightdischarge valveelectric power HP
SMDCB-51610300mm100mm0.5
SMDCB-103520300mm100mm0.5
SMDCB-258050450mm150mm1
SMDCB-50150100450mm150mm2
SMDCB-100300200450mm200mm2
SMDCB-150470300450mm200mm5
SMDCB-200615400450mm200mm5
SMDCB-250770500450mm200mm7.5
SMDCB-3001000600450mm200mm7.5
SMDCB-4001340800600mm250mm7.5
SMDCB-50015001000800mm250mm10
SMDCB-65020001300800mm300mm10
SMDCB-75025001500800mm300mm10
  • cGMP Model Construction – Contact parts in SS316 stainless steel, non-contact parts in SS304, ensuring compliance with global hygiene and safety standards.
  • Double Cone Geometry – Provides uniform tumbling action, ensuring consistent and homogeneous blending.
  • Wide Capacity Range – Available from 5 kg to 5000 liters, suitable for both R&D and large-scale production.
  • Easy Charging & Discharging – Through butterfly valves, bin charging systems, or vacuum powder transfer systems for dust-free handling.
  • Low RPM Operation – Reduces friction, heat generation, and power consumption while protecting product quality.
  • Mirror-Polished Interior – Smooth surface prevents material build-up and makes cleaning simple.
  • Safety Guard with Limit Switch – Provides operator safety during operation.
  • Manual Inching Facility – Equipped with a hand wheel for precise positioning during charging/discharging.
  • Zero Position Stop / Home Position Stop – Ensures the blender automatically halts at a predefined home position for convenient charging, discharging, and operator safety.
  • Compact & Space-Saving Design – Occupies less floor area compared to conventional mixers while handling larger batches.
  • Automation Ready – Compatible with PLC + HMI integration for advanced process control and validation.
  • Totally Enclosed Structure – Protects operators and maintains a contamination-free environment.
  • Durable & Low Maintenance – Robust design with long service life and minimal upkeep.
  • Flame-Proof Motor & Starter – Safe operation in hazardous environments.
  • Variable Frequency Drive (VFD) – For speed variation and energy efficiency.
  • Vacuum Loading System – Enables dust-free and automated material charging.
  • PLC + HMI Controls – For automation, batch data recording, and process validation.
  • Pneumatically Actuated Valves – Smooth, dust-free discharge of powders and granules, improving process efficiency and product quality.
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