Zero Hold Up Filter Press for Pharmaceutical Machinery and Equipment
The creative and productive Zero Hold Up Filter Press from Sterial Machinery provides ideal filtering with the fewest conceivable product failures. Known for its sophisticated design and excellent functionality, this filter press is built to assure 0% retention of the polluted liquid in the vessel, making it a popular choice for sectors demanding perfect product recovery. Because of its special characteristics, the full liquid can go through the filter medium, substantially improving shrinking efficiency and lowering waste. This gets rid of traditional dead space. Food and beverage, pharmaceutical, chemical, and garnishing industries use this technology to safeguard product quality and bypass pollution.
The Zero Hold-Up Filter Press by Sterial Machinery is produced with premium elements, such as stainless steel, providing longevity, durability, and trustworthiness. This machine improves productivity by offering user-friendly operation, little downtime, and an effective filtering procedure. It can support both batch and constant filtration processes. The press is also universal and adaptive to various filtering demands since it can hold a range of filter materials. Based on your business’ manufacturing essentials, it has choices for manual, semi-automated, or completely automatic operations. Meets the most demanding business standards for hygienic practices and productivity thanks to its straightforward cleaning design and configurable elements.
Application & Process :
Zero Hold Up Filter Press uses for filtration of liquid by separating solid from the liquid. Adhering cGMP and FDA compliance, out filter presses equipped with gear pump, centrifugal pump or lobe pump as specific process requirements. Filtration assembly has modern design to achieve optimum process output. Perforated screens, filter plates, spacers and filter pad organized in such a way to obtain hassle free productivity.
The Zero Hold Up Filter Press mostly uses for syrup and suspension filtration in pharmaceutical industry. Equipment find usage in other wide range of industries such as distillery, food ingredients, organic chemicals, resin, ink, oil and many more. The filter pad and disc are organized in a manner which separates solid cake from the flow of liquid. The dome structure at the top enables easy removal of cartridge assembly for cleaning of pad and cake removal. A variety of pads can be used depending on different product types’ requirements. Features of continuous process and zero holding material within chamber named it Zero Hold Up Filter Press.
For Optimum Solution of : Kneading, Dispersing & Mixing for High Viscous material
A zero hold up filter press typically consists of a stainless steel or other corrosion-resistant material housing. The housing contains a series of filter plates with filter media such as cloth, paper, or screens. These plates are stacked together and held in place with a hydraulic or manual clamping mechanism. The filter plates have grooves and channels to allow for the flow of the liquid through the filter media.
Applications of Zero Hold Up Filter Press :
- Chemical Industry : Zero Hold Up Filter Press is extensively used in the chemical industry for the filtration of chemicals such as acids, alkalis, solvents, and other corrosive liquids.
- Pharmaceutical Industry : Zero Hold Up Filter Press is used in the pharmaceutical industry for the filtration of liquid medicines, antibiotics, syrups, and other pharmaceutical products.
- Food and Beverage Industry : Zero Hold Up Filter Press is used for the filtration of beverages such as wine, beer, fruit juices, and edible oils, as well as for the removal of impurities from sugar syrups and other food products.
- Oil Industry : Zero Hold Up Filter Press is used in the oil industry for the filtration of crude oil, vegetable oil, and other oil-based products.
- Paint Industry : Zero Hold Up Filter Press is used in the paint industry for the filtration of paints, varnishes, and other paint products.
- Water Treatment Plants: Zero Hold Up Filter Press is used in water treatment plants for the filtration of water, wastewater, and other liquids.
- Mining Industry: Zero Hold Up Filter Press is used in the mining industry for the filtration of mining slurries, mine water, and other mining-related liquids.
- Sizes available 8″, 14″, 18″, 24″ & 33″ Diameter
- MOC SS 316 / 316L.
- Available with centrifugal / gear / lobe pump.
- Fitted with pressure gauge, safety
- Single pass filtration with no solid bypass.
- Easy removal and cleaning of the Cartridge Assembly.
- Full batch recovery, no separate scavenging system needed.
- Proper sealing which allows the filtration of volatile, toxic and inflammable products.
- Plate pack arrangement ensures any type of filtering media singularly or in combination, can be used to achieve required micron efficiency. Easy removal and cleaning of the cartridge assembly.
- Closed System ensures filtration of toxic, hazardous, explosive materials, efficiently cleaned and sterilized.
- Jacket can be provided for hot filtration & cooling
- Flame Proof Electrical
Filtration: The mixture passes through the filter media, while the solids are retained on the surface of the filter plates. The liquid, or filtrate, flows through the filter media and exits the press.
Washing: Once the filtration is complete, the filter cake (accumulated solids) on the filter plates can be washed with a suitable solvent or rinse liquid to ensure maximum product recovery.
Discharging: After washing, the filter cake is discharged from the filter press by releasing the clamping mechanism and removing the plates.
Size and Model : Zero hold up filter presses are available in various sizes and models to accommodate different filtration requirements. The size of a filter press is typically specified by the surface area of the filter plates, which determines the filtration capacity. Common sizes range from a few square meters to several hundred square meters of filtration area.
Different models may feature variations in design, such as the number of filter plates, the type of filter media, the method of operation (manual, semi-automatic, or fully automatic), and additional features like cake washing capabilities or cake discharge mechanisms.
When selecting a zero hold up filter press, it’s important to consider the specific application, desired filtration capacity, and process requirements to choose the appropriate size and model that best meets your needs.
In summary, zero hold up filter presses are valuable equipment for efficient separation of solids and liquids in various industries. Their robust construction, minimal product hold-up, and ability to achieve high product recovery make them an essential component of many filtration processes.
MODEL | DIA OF PLATES | NO OF PLATES | FILTERING AREA M2 | CAKE HOLDING CAP(LTRS) | FLOW RATE | PUMP SIZE | POWER |
(LTRS/HR) | |||||||
SM/SFZH-8 | 8” | 6 | 0.22 | 4.9 | 600 | ½” | 1HP |
8 | 0.28 | 6.3 | 800 | ||||
SM/SFZH-14 | 14” | 8 | 0.82 | 24.75 | 1500 | 1” | 2HP |
10 | 1 | 30.25 | 1700 | ||||
12 | 1.18 | 37.75 | 1900 | ||||
SM/SFZH-18 | 18” | 10 | 1.65 | 55 | 4000 | 1 ½” | 3HP |
12 | 1.95 | 65 | 4600 | ||||
15 | 2.4 | 80 | 5500 | ||||
24 | 3.75 | 125 | 8200 | ||||
SM/SFZH-24 | 24” | 15 | 4.192 | 144 | 7000 | 2” | 5HP |
18 | 5.035 | 171 | 8500 | ||||
24 | 6.625 | 225 | 12500 | ||||
SM/SFZH-33 | 33” | 7 | 4 | 175 | 8000 | 2.5” | 5HP |
12 | 6.5 | 200 | 13000 | ||||
14 | 7.5 | 210 | 15000 | ||||
24 | 14 | 260 | 25000 |